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there are several steps that go into making goaltenders pads, materials and techniques have changed over the years but the basic principle has not. the process starts by first designing the goalie pads, this is done by creating templates and patterns which later will be cut to specification by the manufacturer or customer. the customer chooses color, size of pad and trim , the manufacturer has pre made patterns and templates to help him create the pad.this is where colors are chosen and specifications are noted, like size , width, and length the templates are then placed over the material, the material is usually a waterproof synthetic or leather depending on the manufacturer or customer these pieces are then cut according to the template. this is a very important process since the measurements have to be accurate for the pad to be completed properly, any mistake will not allow the pad to be stitched correctly together. once all the templates and patterns have been cut the stitching process begins, this is done by large sewing machines that are operated by a worker, this is precise work and the stitching has to be on point in order for quality to be maintained. the finished pieces are once again checked for tolerances and they move on to the next process. a worker gathers all the finished stitching and begins stuffing the pockets made by the stitching machine. shredded foam and synthetic materials are more commonly used, although some manufacturers still employ some deer hair for stuffing , mainly because the impact of the puck will be absorbed easier, thus lessening the chance of a rebound. After the stuffing process is completed the finished pieces are then gathered again by another worker. he will begin which is considered the hardest part of the assembly. at this point the pieces are put on a machine that will assist the worker in hand stitching the pads by hand, this is done by hand to ensure all the pieces fit together properly and also to ensure that any correction necessary can be done before the final stitching is completed, this process is called lasting. after all pieces have been stitched together , the worker is ready to apply the backing. the backing is a panel of moisture resistant fabric , usually waterproof but also comfortable, the goalies' legs and shins will rest on this material, it will absorb and wisp away the sweat but will not add bulk to the pad.this material is also hand stitched manually. the worker will then add a knee cradle and a thigh protector, these will provide protection and comfort to the goalie. these pieces are usually made to be adjusted by the goalie to his liking. after the backing is applied, the pad is checked for errors and fit, this is the last time any mistakes will be able to be corrected. at this point workers add hardened foam blocks and wedges to give the pad rigidity and blocking stability, these foam panels also add comfort and protection to the goalie, at this time any necessary stuffing is finished and the pockets are then stitched closed. the assembled pad is then run under a machine called a pneumatic stitcher, this machine will run a small leather or synthetic material all along the edge of the pad, this will seal the pad and give the pad its shape, side protectors and calf protectors are then added and stitched by hand. straps and buckles are riveted onto the pad, the pad is almost finished! the pad is checked once again for any errors, if any the pad will have to be disassembled and depending on the error it will have to be discarded.the pad is now ready for brand stitching and company logos. usually both legs are made at the same time with one or two workers on a set. the goalie pad is truly a work of art, many hours are put into this awesome piece of equipment,new and exciting materials have added longevity and quality ensuring many years of service and enjoyment.

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16y ago
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16y ago

They are mainly made of composite now. They were previously more common in wood.

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12y ago

fiberglass

Or wood in some casesrg

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Q: What are ice hockey sticks made out of?
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What are ice hockey sticks made of?

fiberglass Or wood in some casesrg


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