cutt off the muffler, the big oval thing near the end of the pipe then buy a metal pipe and cut to the right length if needed. then weld it onto the pipe that is cut
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Some say 30", some say 36", if your laying water pipe go 36" and put styrofoam sheeting on top of the pipe for no problems, no worries.
You can put a ball of white bread inside of the pipe it will stop the water longe enough to solder the joint then it will deteriate and come out of the pipe if you have an aerator on the faucet check it to make sure that the bread does net clogg the screen
If the pipe is in good enough shape you can weld over the hole, BUT If there is one small hole rusted in the system it is a good sign the pipe is rotted. There will be many other holes soon. There are probably more holes than you know about. You will probably have to have an exhaust shop put in a new pipe for you.
No, always apply a primer coat to bare wood.
To put a straight six in a 93 Ranger the engine will have to bolt up to the transmission or the bell housing will have to be changed. The engine mounting brackets will probably need to be modified, and the wiring for engine sensors will have to be changed for any connector differences.